Sub-Micron Precision: Scan, Model, Revive
When Photos Fall Short, Blue-Laser Captures Every Detail—For Parts Too Complex to Guess.
Sub-Micron Precision: Scan, Model, Revive
When Photos Fall Short, Blue-Laser Captures Every Detail—For Parts Too Complex to Guess.
Worn edges, intricate geometries, or legacy parts with no blueprints? Our blue-laser scanner doesn't guess—it maps every micron, turning physical relics into digital perfection. Ideal for R&D breakthroughs or resurrecting discontinued gaskets that demand flawless replication. Hands-on scanning required, but the results? Unmatched accuracy that saves months of trial-and-error.
What We Need for Laser-Perfect Results
Physical Part Access
he actual gasket or component—ship it insured (we return same-day) or bring it to our Lancaster, PA facility. No virtual/remote scans; in-person handling ensures 0.01mm fidelity.Quantity/Details
1-5 parts (multiples for batch scanning); include context (e.g., application photos, failure notes).Prep Tips
Clean the part lightly; note operating conditions (temp, pressure) for modeling tweaks.Timeline
Scan session: 1-2 hours on-site; full modeling: 24-48 hours post-scan.
Your Precision Revival Package
High-Res 3D Scan Data
Point-cloud mesh and STL files at 0.01mm resolution—every curve, tolerance, and imperfection captured.Advanced CAD Reconstruction
Shapr3D-modeled geometry with enhancements (e.g., improved sealing edges, material optimizations).Prototype & Testing
Laser-cut or 3D-printed samples in your spec materials (TPU durometers); includes fit validation.Production Blueprint:
Scaled files for manufacturing, with QA specs and failure-proof iterations.
What Is the Process?
STEP 1:
Part Arrival/On-Site Setup | Secure handling—ship or visit; quick assessment to confirm scan viability.STEP 2:
Blue-Laser Capture | Non-contact scan in 1-2 hours: 360° mapping of surfaces, edges, and features under controlled lighting.STEP 3:
Data Processing | Clean point-cloud to editable mesh; import to CAD for precise 3D modeling.STEP 4:
Design Enhancements | Optimize for performance (e.g., tighter tolerances, multi-durometer zones); client review loop.STEP 5:
Prototype & Delivery | Produce/test samples; ship back with full files and production quote.
3D Blue-Laser Scanning Pricing
Standard Scan & Model: $750 — Single part scan (0.01mm res) • Basic CAD reconstruction • One prototype iteration • Digital files for review.
Multi-Part/Complex Scan: $1,200 : — 2-5 parts or intricate geometries • Enhanced modeling with improvements • Two iterations + material tests.
On-Site Scanning: $750 base + $200/hour travel (Lancaster, PA area; +50% rush) — Includes setup/logistics for your facility.
Rush Add-On: +100% —Same-day scan/modeling for critical deadlines.
Shipping: $50-150 overnight; white-glove $200+ for fragile returns—quoted post-scan.
BENEFITS OF 3D SCANS
Unrivaled Accuracy for Complex Parts
Capture details down to 0.01mm that photos or calipers miss—perfect for worn, asymmetric, or legacy gaskets where guesswork fails.
Hands-On Reliability, Zero Assumptions
Physical scanning eliminates errors from measurements or sketches; we handle the part, you get exact replicas that fit first time.
Engineered Upgrades Built-In.
Beyond replication: We refine designs for better durability, sealing, and performance—leveraging 35+ years to future-proof your parts.
Fast Path to Production
From scan to prototype in 24-48 hours; scalable files mean seamless transition to laser-cutting or 3D printing runs, minimizing R&D delays.
What We Need for Laser-Perfect Results
Physical Part Access
he actual gasket or component—ship it insured (we return same-day) or bring it to our Lancaster, PA facility. No virtual/remote scans; in-person handling ensures 0.01mm fidelity.Quantity/Details
1-5 parts (multiples for batch scanning); include context (e.g., application photos, failure notes).Prep Tips
Clean the part lightly; note operating conditions (temp, pressure) for modeling tweaks.Timeline
Scan session: 1-2 hours on-site; full modeling: 24-48 hours post-scan.
Your Precision Revival Package
High-Res 3D Scan Data
Point-cloud mesh and STL files at 0.01mm resolution—every curve, tolerance, and imperfection captured.Advanced CAD Reconstruction
Shapr3D-modeled geometry with enhancements (e.g., improved sealing edges, material optimizations).Prototype & Testing
Laser-cut or 3D-printed samples in your spec materials (TPU durometers); includes fit validation.Production Blueprint:
Scaled files for manufacturing, with QA specs and failure-proof iterations.
What Is the Process?
STEP 1:
Part Arrival/On-Site Setup | Secure handling—ship or visit; quick assessment to confirm scan viability.STEP 2:
Blue-Laser Capture | Non-contact scan in 1-2 hours: 360° mapping of surfaces, edges, and features under controlled lighting.STEP 3:
Data Processing | Clean point-cloud to editable mesh; import to CAD for precise 3D modeling.STEP 4:
Design Enhancements | Optimize for performance (e.g., tighter tolerances, multi-durometer zones); client review loop.STEP 5:
Prototype & Delivery | Produce/test samples; ship back with full files and production quote.
3D Blue-Laser Scanning Pricing
Standard Scan & Model: $750 — Single part scan (0.01mm res) • Basic CAD reconstruction • One prototype iteration • Digital files for review.
Multi-Part/Complex Scan: $1,200 : — 2-5 parts or intricate geometries • Enhanced modeling with improvements • Two iterations + material tests.
On-Site Scanning: $750 base + $200/hour travel (Lancaster, PA area; +50% rush) — Includes setup/logistics for your facility.
Rush Add-On: +100% —Same-day scan/modeling for critical deadlines.
Shipping: $50-150 overnight; white-glove $200+ for fragile returns—quoted post-scan.
BENEFITS OF 3D SCANS
Unrivaled Accuracy for Complex Parts
Capture details down to 0.01mm that photos or calipers miss—perfect for worn, asymmetric, or legacy gaskets where guesswork fails.
Hands-On Reliability, Zero Assumptions
Physical scanning eliminates errors from measurements or sketches; we handle the part, you get exact replicas that fit first time.
Engineered Upgrades Built-In.
Beyond replication: We refine designs for better durability, sealing, and performance—leveraging 35+ years to future-proof your parts.
Fast Path to Production
From scan to prototype in 24-48 hours; scalable files mean seamless transition to laser-cutting or 3D printing runs, minimizing R&D delays.
What We Need for Laser-Perfect Results
Physical Part Access
he actual gasket or component—ship it insured (we return same-day) or bring it to our Lancaster, PA facility. No virtual/remote scans; in-person handling ensures 0.01mm fidelity.Quantity/Details
1-5 parts (multiples for batch scanning); include context (e.g., application photos, failure notes).Prep Tips
Clean the part lightly; note operating conditions (temp, pressure) for modeling tweaks.Timeline
Scan session: 1-2 hours on-site; full modeling: 24-48 hours post-scan.
Your Precision Revival Package
High-Res 3D Scan Data
Point-cloud mesh and STL files at 0.01mm resolution—every curve, tolerance, and imperfection captured.Advanced CAD Reconstruction
Shapr3D-modeled geometry with enhancements (e.g., improved sealing edges, material optimizations).Prototype & Testing
Laser-cut or 3D-printed samples in your spec materials (TPU durometers); includes fit validation.Production Blueprint:
Scaled files for manufacturing, with QA specs and failure-proof iterations.
What Is the Process?
STEP 1:
Part Arrival/On-Site Setup | Secure handling—ship or visit; quick assessment to confirm scan viability.STEP 2:
Blue-Laser Capture | Non-contact scan in 1-2 hours: 360° mapping of surfaces, edges, and features under controlled lighting.STEP 3:
Data Processing | Clean point-cloud to editable mesh; import to CAD for precise 3D modeling.STEP 4:
Design Enhancements | Optimize for performance (e.g., tighter tolerances, multi-durometer zones); client review loop.STEP 5:
Prototype & Delivery | Produce/test samples; ship back with full files and production quote.
3D Blue-Laser Scanning Pricing
Standard Scan & Model: $750 — Single part scan (0.01mm res) • Basic CAD reconstruction • One prototype iteration • Digital files for review.
Multi-Part/Complex Scan: $1,200 : — 2-5 parts or intricate geometries • Enhanced modeling with improvements • Two iterations + material tests.
On-Site Scanning: $750 base + $200/hour travel (Lancaster, PA area; +50% rush) — Includes setup/logistics for your facility.
Rush Add-On: +100% —Same-day scan/modeling for critical deadlines.
Shipping: $50-150 overnight; white-glove $200+ for fragile returns—quoted post-scan.
BENEFITS OF 3D SCANS
Unrivaled Accuracy for Complex Parts
Capture details down to 0.01mm that photos or calipers miss—perfect for worn, asymmetric, or legacy gaskets where guesswork fails.
Hands-On Reliability, Zero Assumptions
Physical scanning eliminates errors from measurements or sketches; we handle the part, you get exact replicas that fit first time.
Engineered Upgrades Built-In.
Beyond replication: We refine designs for better durability, sealing, and performance—leveraging 35+ years to future-proof your parts.
Fast Path to Production
From scan to prototype in 24-48 hours; scalable files mean seamless transition to laser-cutting or 3D printing runs, minimizing R&D delays.
FAQs
Q: Do I have to ship my part, or can you come to me?
A: Both options—ship insured for $50-150 (we return same-day), or we travel for on-site scanning ($200/hour + base fee). Lancaster, PA area is complimentary; nationwide available.Q: How accurate is the blue-laser scan for gasket replication?
A: Sub-micron (0.01mm) resolution captures every edge and contour—far beyond standard 3D scanners. Results in CAD models that match originals within 0.05mm tolerances.Q: What if the part is too large or fragile for shipping?
A: On-site scanning handles oversized/fragile items (e.g., industrial seals). We bring portable gear; white-glove logistics ($200+) ensures safe transport if needed.Q: Who owns the scan data and CAD files?
A: We retain ownership for backup and quality; you get production outputs. Full transfer upcharge doubles the service fee (e.g., $1,500 for Standard)—safeguarding our expertise while offering exclusivity.
FAQs
Q: Do I have to ship my part, or can you come to me?
A: Both options—ship insured for $50-150 (we return same-day), or we travel for on-site scanning ($200/hour + base fee). Lancaster, PA area is complimentary; nationwide available.Q: How accurate is the blue-laser scan for gasket replication?
A: Sub-micron (0.01mm) resolution captures every edge and contour—far beyond standard 3D scanners. Results in CAD models that match originals within 0.05mm tolerances.Q: What if the part is too large or fragile for shipping?
A: On-site scanning handles oversized/fragile items (e.g., industrial seals). We bring portable gear; white-glove logistics ($200+) ensures safe transport if needed.Q: Who owns the scan data and CAD files?
A: We retain ownership for backup and quality; you get production outputs. Full transfer upcharge doubles the service fee (e.g., $1,500 for Standard)—safeguarding our expertise while offering exclusivity.
FAQs
Q: Do I have to ship my part, or can you come to me?
A: Both options—ship insured for $50-150 (we return same-day), or we travel for on-site scanning ($200/hour + base fee). Lancaster, PA area is complimentary; nationwide available.Q: How accurate is the blue-laser scan for gasket replication?
A: Sub-micron (0.01mm) resolution captures every edge and contour—far beyond standard 3D scanners. Results in CAD models that match originals within 0.05mm tolerances.Q: What if the part is too large or fragile for shipping?
A: On-site scanning handles oversized/fragile items (e.g., industrial seals). We bring portable gear; white-glove logistics ($200+) ensures safe transport if needed.Q: Who owns the scan data and CAD files?
A: We retain ownership for backup and quality; you get production outputs. Full transfer upcharge doubles the service fee (e.g., $1,500 for Standard)—safeguarding our expertise while offering exclusivity.
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